2016年8月15日星期一

As a wholesaler,do you know how to check your faucets quality?

Perhaps,many wholesalers don't check their products quality by themself,just ask their suppliers to do these,if problem comes,you may need to return to your supplier,and change new some,that will lost your time,why not check the products before you received it?Like faucets,there are many things you should know about.
(of course,you can't check it just at home,because it need some special test equipments).
Maybe the next checking list is boring,but that is what we have to do before shipment,to ensure each of our products is in good quality.
(PS. Also you can set the QC standard to your supplier,that may be easier for you. :) )
1.Appearance quality
Surface plating for the spaut should be in good combined treatment. Organizations should be meticulous and looks sharper and curves smoother.Polishing surface should be brightness and without bubble,burns,dislocation and scratch defect.
2.Surface quality for screw-thread
No dent and thread breaking defect.  
Surface RA≤3.2um
3.Pipe thread accuracy
Accuracy should reach the GB/T7307-2001 standard
4.Sign of cold and hot water
The clear sign of cold and hot warer . 
Blue/C/cold means cold water ,Red/H/hot means hot water .
Double spout,cold water sign at right side, hot water sign at left side . 
The connection is firm. 
5.Flow Rate(L/S)
Under the (0.3±0.02) Mpa water pressure , the folw rate not less than0.2 L/S.
Under the (0.1±0.01) Mpa water pressure , the folw rate not less than0.15 L/S
6.Sealing performance 
Connector:(1.6±0.05)Mpa water pressure,after(60±6)s,no leakage
Cartridge:(1.6±0.05)Mpa water pressure ,after(60±5)s,no leakage;(0.05±0.01)MPa water pressure, after(60±5)s,no leakage
water partition:0.4Mpa±0.02Mpa water pressure,after 60s±5s,no leakage
Sealing:0.4Mpa±0.02Mpa water pressure,after 60s±5s,no leakage
7.Packing requirement 
After assembling,the handle must be smooth,light and without resistance.The connecting with handle and the valve rod should be tight. The torque of single handle should be over 6Nm±0.6Nm;The torque of cold and hot water button should be over 2.5Nm±0.5N. After testing,all of the parts shouldn't be out of shape;the cartridge should be seal and the flow rate should be approved the requirement standard.
8.Adhesive Force 
Ater the adhesive force testing,chrome finished not allow fall out.
9.Intensity of valves
inflow part:(2.5±0.05)Mpa water pressure, after (60±5)s, no deformation, no leakage
effluent part:(0.4±0.02)Mpa water pressure, after (60±5)s, no leakage
10.casting quality
without defects such as shrinkage, cracks and pores, inner cavity with the core sand should be cleared away.
11.Ceramic piece hardware:≥1000Hv5
12.coating, corrosion performance
According to GB/T10125,after 24 hours acid salt spray test, should reach 10 level standard of GB/T6461-1986  requirement 
13.Fatigue test of Cold and hot function
Connector:(1.6±0.05)Mpa water pressure,after(60±6)s,no leakage
Cartridge:(1.6±0.05)Mpa water pressure ,after(60±5)s,no leakage;(0.05±0.01)MPa water pressure, after(60±5)s,no leakage
water partition:0.4Mpa±0.02Mpa water pressure,after 60s±5s,no leakage
Sealing:0.4Mpa±0.02Mpa water pressure,after 60s±5s,no leakage
14.Screw Torque
Can bear torque of 61Nm,no crack,no damage 
15.Package
Material,logo,components bag meet the requirements    
16.others.

2016年8月11日星期四

Hot and cold faucet working principle


Faucet is a great invention,so that we can experience fun of life and convenient,but what is the internal structure of hot and cold faucet?Do you know which parts will be used when it is working?
hot and cold faucet mainly make up by handles, valve core,inlet and out let braid tube,and other installation accessories. Ceramic valve working principle:generally,there are 3 holes under the bottom of the ceramic valve,one for cold water,one for hot water,the other for internal water outlet.The valve holes which for cold and hot water both have sealing ring,to guarantee in sealed condition when the faucet body is in incline,ensure that the cold tube and hot tube after cold and hot water pipe body connection to ensure hot water pipe and cold water pipe is one-to-one correspondence with the valve cold and hot hole.So the valve is mainly to control open-close of these two hole to realize hot and cold water come out.
Handle drives the valve rod moving,make ceramic chip moving to make the two holes sealed,so no water into the valve.The valve sealing ring to make that water have to pass the valve and then can come out from the faucet,no water into valve,no water flow out.This is working principle of faucet.
When we turn on the faucet on the hot water side, hot water hole will open and cold water hole will closed,so the hot water will flow out,this is the hot water in and out working principle.the same as the cold water working principle.if the two is open the same time,warm water will flow out.

2016年8月1日星期一

The classic bathroom products in 20 century

Compared with entertainment, catering, FMCG industry,sanitary industry is so low profile.But Banyan believe that everyone is no stranger to bath product, mention faucet,everyone will think of hot and cold faucet,referred to toilet, everyone will think of buttons flush function,mention intelligence,everyone will think of intelligent toilet cover.
Next, will list some classic bath products in the last century,for their presence,more and innovative sanitary ware products had became,to make people's lives more convenient.

HCG Alps series in 1980
Toilet is quite rare in the 1980s,is limited by the complicated manufacturing process,there is less than five manufacturers can produce independent toilet. And then,HCG had made the Alps first product - low cistern mute independent toilet after 18 months,thousands of adjustment test.And first Alps ahd created sales of 100000 sets, and created the hot-selling for more than 20 years, Accumulative total sales up to 38 million.


TOTO WASHLET in 1980
In the early 1960s,Bedet industry put forward a question that,body should be cleaned if dirty,should be cleaned hands after toilet,so,if wash buns is more clean and comfortable?In 1964,TOTO began to research and development the product which can water washing after toilet in convenient,through hundreds of thousands of testing and improving,WASHLET came out in 1980.It subvert the traditional way of using toilet,water washing instead of paper,to bring clean and comfortable bathroom experience for consumers all over the world.

TOTO,always leading technology trend more than 30 years,WASHLET constantly blend in advance humanization intelligence technology. Global sales breakthrough 40 million in 2015 years. For the first time pushout since 1980, Break through 40 million sales volume after 35 years.TOTO did not release details, but more than 90% WASHLET was considered had been sale in Japan. WASHLET’s popularizing rate has been close to 80% in ordinary families, has been close to 80% in Japan,for manufacturers,expand overseas sales will be the future development.
WASHLET total shipments from 30 million to 40 million,spent four and a half years.At the beginning of the 1980,most consumers did not the habit of "wash buns".But you can compare, from the initial to 10 million shipments,it took 18 years.

Moen: in 1939,the first hot and cold faucet
In Seattle,1937,AI Moen was studying studied mechanical engineering in university,one day,he get burned when he was washing hands under an old double handle bibcock,this make him to find a better way for outlet.Two years later, he finally completed a revolutionary invention which change pipeline industry and daily water supply:single hand hot and cold water mixer faucet,people was mentioned in the same breath with Edison invented the light bulb and Bell invented the telephone,was awarded by internationally famous "FORTUNE" magazine as the 100 the best inventions 20th-century in American.For more than seventy years,Moen's history made the world faucets and plumbing equipment industry change constantly and revolutionary,every footprint as the milestone of modern faucet industry, creating a legend of space and water.

When AI recall this particular night, he said: "it makes me thinking, faucet should let people to control water temperature do as their wishes.When I think this matter further,I more sure that single hand mixer faucet is the solution to this problem, so I began to draw the drawings.”
It was born a immortal patent from these drawings.Since then,AI Moen is recognized as the pioneers to change people’s water using experience.
MOEN brand’s establishment is quite legendary, with strong technological inventions.In the next nearly century,MOEN inheriting and carrying forward to the spirit of unremitting pursuit to technological innovation.In 1950,through Hotpoint’s first precasting single handle kitchen faucet,MOEN was recognized by all over United States;In 1959,MOEN’S single handle kitchen faucet was awarded one of the best design by Fortune.In 1979,MOEN launched double handle faucet,with patent no mat valve.By 1982,AI Moen had invented more than 75 patents.whereafter,Space coating technology,pull out faucet follow control system,fingerprint proof coating,sensor faucet and a series of technologies and products appeared one after another,had won the "most valuable product award", "2008 crystal achievement award", "WaterSense® manufacturer partner of the year award" and so on.

Kaldewei:3.5 mm thick steel plate bathtub
Since 1973, when the enamel technology has been applied in industrial products,it has become the only standard of bathtub and shower tray quality.In Germany's Allen town, Kaldewei products have been exported to all over the world from here. Each Kaldewei bathtub and shower tray is made of unique materials:Kaldewei 3.5 mm steel enamel. This kind of material made each Kaldewei products is steadiness.

With functions of self-cleaning,Kaldewei stoneware glaze surface treatment which is a patent protection material, has become a conventional material in many types of bathtub and shower tub products.
In order to meet people’s pursuing of bathroom quality and personalized continuously,Kaldewei is committed to provide full of variety and high quality products for users,more than two hundred colorful products Now,Kaldewei has from a traditional bathtub and shower tub factory developed into a system supplier,can offer Integrated solutions for bathtub,shower and health care.

Hansgrohe: invent the first adjustable hand shower in 1968
In 1953,Hansgrohe launched the world's first lift shower rod (Unica).
In 1968, Selecta,the world's first adjustable handheld shower is come out, and was quickly rushed to imitate,it is the product which is by imitating the most.
In 1974, Hansgrohe had createe the world's first four color adjustable three atomizing handheld shower,had won many international awards.

After 100 years of development, Hansgrohe growth from a manual workshop become world-renowned sanitary ware manufacturer and exporters, is synonymous with high-end and grade, is the tremendous motive force for world's bath and kitchen equipment development. With hundred years of experience of Inheritance and the enterprise management idea "environmental protection, innovation, guide, design", Hansgrohe provide perfect bathroom solution with superb technology, unique design and diversification of products.After years of development,Hansgrohe subordinate three brands have different styles and types meet the changing needs of bathroom and kitchen products.